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Maintenance Manual Serviceman HandbookMANUAL No. NCSIE-SP02-19Yaskawa Siemens CNC Series

Table of Contentsx14.2 Servo control... 14-3614.2.1 Position control...

Software configuration 6-46.3 Service screen directoriesThis subsection describes the service screen directories.Use the data selection function to

6.3 Service screen directories6-5Data name Data typeDescription Backup selection by the MMC extensionDirectory names in the folder dh of the F drive,

Software configuration 6-6

7-1Chapter 7Backup7.1 How to archive - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-27.2 Network settings - - - - - - - - - -

Backup 7-27.1 How to archiveTo back up, or archive, programs or data individually, follow the procedure described below.Assuming to archive a machin

7.1 How to archive7-33. Select the Workpieces folder.4. Click on Archive File, which is one of the right-side keys.

Backup 7-45. The target screen will appear. Enter an archive name (WKS0214 in this example) in thearchive name field.6. Click on Start, which is one

7.1 How to archive7-57. The part program archive data will be written in the hard disk, as shown below.8. After a while, an archive file named WKS021

Backup 7-69. All archive data is stored in F:\dh\ARC.dir. Use the Explorer to copy the createdarchive data to a PC as necessary.10.To restore the ar

7.2 Network settings7-77.2 Network settingsPerform necessary network settings so that data, as may be stored in the hard disk, can be trans-ferred f

Table of Contentsxi14.5 Relevant Machine Data and Parameters ...14-10314.5.1 CNC relevant machine data ...

Backup7.2.1 YS 840DI settings7-82. Double-click on Network in the control panel window.3. With the following window displayed, click on Change.

7.2 Network settings7-94. Enter in the Workgroup field the name (YS 840DI3 in this example) of the workgroupof the destination PC. Click on OK.5. Wi

Backup7.2.1 YS 840DI settings7-106. Click on the Protocols tag.7. Select TCP/IP Protocol from Network Protocols, and click on Properties.

7.2 Network settings7-118. Click on the radio button to the left of "Specify an IP address."

Backup7.2.1 YS 840DI settings7-129. Enter 1.1.1.1 in the IP Address field, and 255.255.255.0 in the Subnet Mask field. Click on OK.The IP address 1.

7.2 Network settings7-1310. When returned to the Network window, click on OK.11.With the following message displayed, click on YES.12.After a while,

Backup7.2.2 PC settings7-147.2.2 PC settingsThe procedure for the network settings on a target PC (running Windows 98) is as follows:1. Switch on th

7.2 Network settings7-153. In the Network window, select Windows Logon as a preferred network to log on.4. Select Client for Microsoft Networks from

Backup7.2.2 PC settings7-165. Uncheck the square to the left of the line "log on to Windows NT domain." Click onOK.6. Select TCP/IP (the a

7.2 Network settings7-177. In the IP Address tag, click on the radio button to the left of "Specify an IP address."8. Enter 1.1.1.2 in the

Outline of this manualxiiOutline of this manual This manual is a handy book for use by those who are familiar with the NC machine tool Yaskawa Sieme

Backup7.2.2 PC settings7-189. Click on the identification tag, enter YS 840DI3 in the Workgroup field, and click onOK.• The workgroup name YS 840DI3

7.2 Network settings7-19

Part 3PLC

8-1Chapter 8General programming notesThis chapter provides information on the program (PLC ladder language), address, and interface structures of the

General programming notes 8-28.1 LAD/FBD/STL compatibilityNot all programs written in a certain language (e.g., STL) can be converted into those of

8.2 Program structure8-38.2 Program structureA STEP7 structured program consists of blocks, each of which in turn consists of networks (see the figu

General programming notes8.3.1 Address symbols8-48.3 Address structure8.3.1 Address symbolsEach STEP7 bit is represented by an address starting wit

8.3 Address structure8-58.3.3 Addressing of input, output, bit memory, and data bitsEach bit is identified by the address of a byte to which it belo

General programming notes8.4.1 General8-68.4 Interface structure8.4.1 GeneralThe interface between PLC and NC is implemented by the exchange of dat

8.4 Interface structure8-78.4.3 Data blocksThe functions of the data blocks are described below. For the function of each bit of a data block, refe

How to use this manualxiiiHow to use this manual Target groupThis manual is intended for those who are responsible for:• manufacturing, inspection,

General programming notes8.4.4 Program components8-88.4.4 Program components ModulesA program consists of the following levels of modules:• Module

9-1Chapter 9SIMATIC manager and hardwareconfigurationThis chapter describes how the modules are configured with the SIMATIC manager, a PLC ladder prog

SIMATIC manager and hardware configuration 9-29.3 Uploading hardware configuration - - - - - - - - - - - - - - - - - - 9-209.3.1 Uploading hardwar

9.1 Hardware configuration9-39.1 Hardware configurationThe hardware configuration function allows you to configure the PLC modules and set their par

SIMATIC manager and hardware configuration9.2.1 Creating a new project9-49.2 Defining the hardware9.2.1 Creating a new projectCreate a new project

9.2 Defining the hardware9-59.2.2 Adding a stationAdd a station as follows (assuming a S7-300 station is to be added):1. Select a project by left cl

SIMATIC manager and hardware configuration9.2.3 Opening the hardware configuration9-69.2.3 Opening the hardware configurationFor hardware environmen

9.2 Defining the hardware9-7Clicking on the plus sign (+) before a product group causes the products of that group to be displayed.Clicking on a part

SIMATIC manager and hardware configuration9.2.5 S7-300 rack9-89.2.5 S7-300 rackThe S7-300 rack can have up to 11 slots numbered 1-11. Slots 1-3 can

9.2 Defining the hardware9-9 Drag-and-drop method1. Select a module of your choice by clicking on it in the hardware catalog. If any preselected sl

Safety precautionsxivSafety precautionsListed below are important safety precautions that you must always follow when using the product. Read and f

SIMATIC manager and hardware configuration9.2.7 Adding the CPU module9-109.2.7 Adding the CPU moduleSelect and insert the CPU module as follows:With

9.2 Defining the hardware9-119.2.8 CPU’s DP port settingWhen a CPU provided with a DP port is inserted in a slot, the DP port properties screen auto

SIMATIC manager and hardware configuration9.2.8 CPU’s DP port setting9-128. The DP Master System line appears as extending from the CPU slot in the h

9.2 Defining the hardware9-139.2.9 Adding a PROFIBUS-DP nodeIn the hardware configuration screen, you can also add DP slaves to the CPU module with

SIMATIC manager and hardware configuration9.2.10 DP slave (ET200) construction and addressing9-149.2.10 DP slave (ET200) construction and addressing

9.2 Defining the hardware9-159.2.11 Adding the SM moduleInsert the digital and analog modules as necessary.Double-click on a slot containing a modul

SIMATIC manager and hardware configuration9.2.12 Connecting the racks (interface)9-169.2.12 Connecting the racks (interface)Connect the racks as sho

9.2 Defining the hardware9-179.2.13 Saving the hardware configurationWhen the hardware configuration is done, save it in a project file by using too

SIMATIC manager and hardware configuration9.2.14 Downloading the hardware configuration9-189.2.14 Downloading the hardware configurationTransfer fro

9.2 Defining the hardware9-19The CPU must be stopped before the hardware configuration can be downloaded. If the downloading is started with the mod

Safety precautionsxv Installing• Store the product in an indoor clean place satisfying the environmental requirements.Otherwise damage could result

SIMATIC manager and hardware configuration9.3.1 Uploading hardware configuration (1)9-209.3 Uploading hardware configuration9.3.1 Uploading hardwar

9.3 Uploading hardware configuration9-21• RackSpecify the number (normally 0) of the rack in which a source CPU is contained.• SlotSpecify the numb

SIMATIC manager and hardware configuration9.3.2 Uploading hardware configuration (2)9-223. The node address selection screen appears.• RackSpecify t

9.3 Uploading hardware configuration9-239.3.3 List of addressesYou can display a list of addresses that are used in hardware configuration.To bring

Part 4Setting up and maintenance

10-1Chapter 10Overview of System10.1 Screen operation- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-210.1.1 Basis concept - - - - -

Overview of System10.1.1 Basic concept10-210.1 Screen operationThis document explains the specification and operational procedure of YS 840DI screen

10.1 Screen operation10-310.1.2 Basic operationThe following screen tree shows the transition of screen states.Power ONHS5 HS6 HS7 HS8HS1 HS2 HS3 HS

Overview of System10.1.2 Basic operation10-4Here is the description about screen switching by using the following four keys;• MENU [=] keyThis can s

10.2 MD components10-510.2 MD componentsThe following diagram shows the drive-related MD and the screen display types.Schema of 840DI systemYS(840DI

Safety precautionsxvi• Observe the following when designing or installing enclosures (a poorly designed or installed enclosure for a high-voltage u

Overview of System10.1.2 Basic operation10-6

11-1Chapter 11Drive Parameter ScreenThis chapter describes the indication of drive parameter and the overview and operation of editor function.11.1 D

Drive Parameter Screen11.1.1 Startup11-211.1 Drive Parameter Screen OperationThis function allows you to indicate and edit the parameters of the dri

11.1 Drive Parameter Screen Operation11-311.1.2 Screen Configuration Screen ConfigurationThe configuration of drive parameters are displayed as fol

Drive Parameter Screen11.1.3 Operation method11-411.1.3 Operation methodOn the drive parameter screen, the following operations are available. Basi

11.1 Drive Parameter Screen Operation11-5On the drive parameter screen, press the [INPUT] key after having input the data in order to write the data

Drive Parameter Screen11.1.3 Operation method11-66. In addition, if you want to continue searching with the same search key, you can use the[Continue

11.1 Drive Parameter Screen Operation11-711.1.4 Conditions for the modified parameters to be effectiveFor the details about the conditions on which

Drive Parameter Screen11.2.1 Drive diagnosis screen initiation11-811.2 Drive Diagnosis FunctionDrive diagnosis function takes part in diagnosing whe

11.2 Drive Diagnosis Function11-9 Drive diagnosisWith the function ⑤ Read/Write, you can diagnose the state of drive.The indication is shown "O

Safety precautionsxvii Wiring• Shut off power to the product before attempting to work on it.Otherwise electric shock or a fire could result.• Wir

Drive Parameter Screen11.3.1 ACC file11-1011.3 Mapping ACC file11.3.1 ACC fileACC file is a file which is composed of the information which is requ

11.4 Error screen display and troubleshooting11-1111.4 Error screen display and troubleshooting11.4.1 Error screen displayThere occurs an error, fo

Drive Parameter Screen11.4.2 Troubleshooting11-1211.4.2 TroubleshootingWhen the screen of abnormal state is displayed, use the following procedure.1

12-1Chapter 12How to use Digital OperationThis chapter describes the basic and advanced operation of the digital operator. The digital operator allows

How to use Digital Operation12.1.1 Connecting the digital operator12-212.1 Basic operationHere explains the basic operation of digital operator to s

12.1 Basic operation12-312.1.2 Function of digital operatorThe digital operator allows you to set each user constant, to execute the operational com

How to use Digital Operation12.1.4 Switching the basic mode12-412.1.4 Switching the basic modeThe operation state display, user constant setting, op

12.1 Basic operation12-512.1.5 Axis selection modeOn the axis selection mode, select an axis you want to operate. How to use the axis selection mod

How to use Digital Operation12.1.6 Status display mode12-6Speed control modeThe indication of bit data and codes is shown in the following tables.Tab

12.1 Basic operation12-7Position Control ModeThe indication of bit data and codes is shown in the following tables.Table 12.3 The bit data indicatio

Safety precautionsxviii• For information on the required capacity and other specifications of a noise filter, see the General Documentation - Hardw

How to use Digital Operation12.1.7 User Constant Setting Mode12-812.1.7 User Constant Setting ModeSetting the user constants allows you to select an

12.1 Basic operation12-9The user constant numbers which is not defined will be skipped during the operation. User constant for function selectionTyp

How to use Digital Operation12.1.7 User Constant Setting Mode12-10Here is the description about indication of setting value. There are two types of u

12.1 Basic operation12-11 Procedure for changing the function selection user constant1. Select the axis you want to change on the axis selection mod

How to use Digital Operation12.1.8 Operation on the monitor mode12-1212.1.8 Operation on the monitor modeOn the monitor mode, you can observe the re

12.1 Basic operation12-13 Indication of Monitor ModeIndication of the monitor mode is listed below.∗ 1. See "Monitoring the input/output signa

How to use Digital Operation12.1.8 Operation on the monitor mode12-14 Monitor display of input and output signal for sequenceThe monitor display of

12.1 Basic operation12-15Output signal monitor displayThe indication of output signal is, like the monitor display of input signal, arranged like abo

How to use Digital Operation12.1.8 Operation on the monitor mode12-16 Monitor display of reference pulse, feedback pulse counter, full-closed pulse

12.2 Application12-1712.2 ApplicationThis section describes the application operation of digital operator in order to operate and adjust the motor.R

Safety precautionsxix• The grounding wire from each unit must be connected to the enclosure or the grounding plate directly.• Wires for grounding

How to use Digital Operation12.2.1 Alarm Trace Back Mode12-1812.2.1 Alarm Trace Back ModeOn the alarm trace back mode, you can view the latest alarm

12.2 Application12-1912.2.2 Clearing the alarm trace back dataThis function allows to clear the alarm history stored in the SERVOPACK. When the func

How to use Digital Operation12.2.3 Checking the motor type12-2012.2.3 Checking the motor typeThis display mode is used for maintenance of the motor.

12.2 Application12-216. Press the [DSPL/SET] key to view the encoder type and resolution identification data.7. DSPL/SET key to view the special spec

How to use Digital Operation12.2.4 Checking the software version12-2212.2.4 Checking the software versionThis mode is used for maintenance of the mo

12.2 Application12-2312.2.5 Origin searching modeThe origin searching mode function enables to position and stop (cramp) at the origin pulse positio

How to use Digital Operation12.2.6 Initializing the user constant setting value12-247. Press the [DATA/ENTER] key to return to the auxiliary function

12.2 Application12-25When the servo drive is powered on, pressing the [DSPL/SET] or [MODE/SET] key can not initialize the user constant.After initial

How to use Digital Operation12.2.7 Manual zero adjustment and gain adjustment for analogue monitor output12-26 Analog monitor output manual zero adj

12.2 Application12-27 Analog monitor output manual gain adjustmentUse the following procedure for manual gain adjustment for analog monitor output.1

Yaskawa Siemens Numerical Controls Corp. has been merged to Siemens K.K. and Siemens Japan K.K. as of August, 2010 respectively. "Yaskawa Siemens

Safety precautionsxx Operating• Do not touch live units or terminals.Otherwise electric shock or malfunction could result.• Do not touch any curre

How to use Digital Operation12.2.8 Motor current detection signal offset adjustment12-2812.2.8 Motor current detection signal offset adjustmentThe o

12.2 Application12-296. Press the [DATA/ENTER] key to return to the auxiliary function execution mode dis-play.This completes the motor current detec

How to use Digital Operation12.2.9 Setting the password (setting for write prohibit)12-307. Press the [UP] or [DOWN] key to adjust the offset. You mu

12.2 Application12-315. Write the password value "0001" and then press the [DSPL/SET] key. The display likefollowing appears and the passwo

How to use Digital Operation12.2.9 Setting the password (setting for write prohibit)12-32

13-1Chapter 13Drive system overview 1This chapter and next chapter deal with procedures to set up axis control-related functions, which are necessary

Drive system overview 1 13-213.1 System configurationThe following figure shows 840DI drive system configuration overview.Main features of the syste

13.2 Specification of machine data and parameters13-313.2 Specification of machine data and parameters13.2.1 Structures of machine data and paramet

Drive system overview 113.2.2 How to control machine data and parameters13-413.2.2 How to control machine data and parametersIn YS840DI system, each

13.2 Specification of machine data and parameters13-5MD10000 AXCONF_MACHAX_NAME_TAB [0] (1st axis)MD10000 AXCONF_MACHAX_NAME_TAB [1] (2nd axis)The ar

Safety precautionsxxi• Do not touch the heat sinks, as they can get very hot.Otherwise a burn could result.• Confirm that the speed limits of the

Drive system overview 113.2.4 How to set machine data and parameters13-6For drive parameters MD3000-MD8999, data are to be displayed or entered with

14-1Chapter 14Drive set-up procedureThis chapter deals with procedures to set up machine data and parameters relating to axis control for YS 840DI. Si

Drive set-up procedure 14-214.2.10 Stop vibration suppression - - - - - - - - - - - - - - - - - - - - - - - - - - - 14-4914.2.11 Vibration-damping

14-3The following functions are introduced in this manual. Table 14.1 List of related functionsItem Function Feed axis Spindle Related sectionFundame

Drive set-up procedure 14-4Note: The mark " ○ " indicates that the function relates with each feed axis and Spindle.Item Function Feed axis

14.1 Fundamental settings14-514.1 Fundamental settings At first, fundamental settings to operate each axis are shown as follows.14.1.1 Control

Drive set-up procedure14.1.2 NCK processing capability14-614.1.2 NCK processing capabilityWith this setting, it is specified that how much CPU power

14.1 Fundamental settings14-7As an initial setting of command unit system (mm/inch), set the following machine data.• MD20154 EXTERN_GCODE_RESET_VAL

Drive set-up procedure14.1.4 Axis configuration14-814.1.4 Axis configurationControl axes (feed axis and Spindle) configuration set-up is carried out

14.1 Fundamental settings14-9 Setting switches and others at drivesSetting Converter station numbersThe station number of the Converter PROFIBUS is

Safety precautionsxxii Maintaining Others• Do not touch the terminals of the inverters or converters, as some of them are at high voltage and very

Drive set-up procedure14.1.4 Axis configuration14-10Parking setting (GAP axis setting)When a drive is not used, the parking axis setting (GAPaxis set

14.1 Fundamental settings14-11Note: 1. When you set a value using STEP7, adjust it to this machine data setting.2. This address is effective also for

Drive set-up procedure14.1.4 Axis configuration14-12• MD20060 AXCONF_GEOAX_NAME_TAB [0] (1st axis)MD20060 AXCONF_GEOAX_NAME_TAB [1] (2nd axis): (Rep

14.1 Fundamental settings14-13Definitions of logical axis numbers and names inthe whole system.MD10000 MD100026th axis [5]7th axis [6]8th axis

Drive set-up procedure14.1.5 Motor encoder14-1414.1.5 Motor encoderThe following shows machine data and parameter settings of motor encoders.Since a

14.1 Fundamental settings14-15• MD30260 ABS_INC_RATIO [0] (For each axis)Meaning: Ratio of motor encoder absolute position data, from drive to CNC,

Drive set-up procedure14.1.5 Motor encoder14-16• MD31060 DRIVE_AX_RATIO_NUMBER [0] (For each axis)Meaning: Load gear numerator (Amount of rotation

14.1 Fundamental settings14-17 Drive settingServo drive• MD3000 digit 0 (Pn000 digit 0) FUNCTION_SWITCH_BASIC (For each axis)Meaning: Selection o

Drive set-up procedure14.1.5 Motor encoder14-18• MD3214 (Pn20E) ELECTRIC_GEAR_NUMERATOR_LW (For each axis)Meaning: Electronic gear ratio numerator

14.1 Fundamental settings14-19Spindle drive• MD6529 (Cn529) ENCODER_SPECIFICATION_0 (For each axis)Meaning: Encoder specificationSetting value: Bit

Safety precautionsxxiii General notesNotes on the usage of this manual• Illustrations and drawings in this manual may show parts with their cover or

Drive set-up procedure14.1.6 External encoder14-20 Resetting Absolute encoderIf an absolute encoder (motor encoder), used for a Servo drive, exhibit

14.1 Fundamental settings14-21• MD30260 ABS_INC_RATIO [1] (For each axis)Meaning: Ratio to External encoder absolute position data from drive to C

Drive set-up procedure14.1.6 External encoder14-22• MD32642 STIFFNESS_CONTROL_CONFIG [0] (For each axis)Meaning: External encoder function selecti

14.1 Fundamental settings14-23When a External encoder is connected for reverse rotationMD32100 (Motor encoder rotation direction), MD32110 (External

Drive set-up procedure14.1.6 External encoder14-24• MD3211 (Pn20B) PG_PLS_MTRRND_HW_FULLCLOSED (For each axis)Meaning: The number of full-closed P

14.1 Fundamental settings14-25When drive-related parameters are set to a value extending over upper and lower words, the following settings are requi

Drive set-up procedure14.1.6 External encoder14-265. Calculating offset AA.AA = Un00D×(The number of MP scale pulses per motor rotation / (The number

14.1 Fundamental settings14-27Spindle driveIf a External encoder is to be used at a Spindle drive, the encoder at the Spindle motor must be a serial

Drive set-up procedure14.1.6 External encoder14-28Table 14.4 A list of feed axis encoder-related CNC parameters別置きｴﾝｺｰﾀﾞ ﾓｰﾀｴﾝｺｰﾀﾞﾛｰﾀﾘｴﾝｺｰﾀﾞ ﾘﾆｱｽｹｰﾙ

14.1 Fundamental settings14-29Table 14.5 A list of feed axis encoder-related Servo drive parameters外部エンコーダ モータエンコーダﾛｰﾀﾘｴﾝｺｰﾀﾞ ﾘﾆｱｽｹｰﾙ ﾛｰﾀﾘｴﾝｺｰﾀﾞｱﾌﾞｿ

Warning labelsxxivWarning labelsWarning labels are attached to the product to draw special attention. Always follow the instructions. The location

Drive set-up procedure14.1.7 Maximum number of motor revolutions14-3014.1.7 Maximum number of motor revolutions CNC setting• MD32250 RATED_OUTVAL

14.1 Fundamental settings14-3114.1.8 Various mask settings Settings at CNCAt CNC, you can mask some processing to be done with each drive. Always s

Drive set-up procedure14.1.9 Software version number check14-3214.1.9 Software version number check CNC version number checkCheck a CNC version num

14.1 Fundamental settings14-33 Converter communication module version numberYou can check a Converter communication module version number using the

Drive set-up procedure14.1.10 Parameter initialization14-3414.1.10 Parameter initializationInitialize parameters of each drive to restore the factor

14.1 Fundamental settings14-35When alarm "41" is issued at X1 axis and then alarm "255" is issued at Y1 axisSince this informatio

Drive set-up procedure14.2.1 Position control14-3614.2 Servo control14.2.1 Position controlIn DSC, CNC and a drive share the position control, so t

14.2 Servo control14-37• MD3069 digit 0 (Pn127 digit 0) SWITCH_FUNCTION_2 (For each axis) ##Meaning: Method for setting position loop gainSetting

Drive set-up procedure14.2.2 Speed control14-3814.2.2 Speed controlThe following explains how to set fundamental drive parameters for speed control.

14.2 Servo control14-39• MD6063 (Cn063) ASR_I_TIME_M_L_I (For each axis)Meaning: Speed control integration time (M and L gears)Setting value: [0.1

Warning labelsxxv Warning markingGround the unit by connecting a grounding wire to this grounding terminal.200VSERVOPACKSGDK-75AEA200VCN5 A/BSW1RDYC

Drive set-up procedure14.2.4 Backlash compensation14-4014.2.4 Backlash compensationIn YS 840DI system, backlash compensation is carried out at CNC.

14.2 Servo control14-41• MD3103 (Pn149) 2ND_P_GAIN_QUAD_ERR_COMP (For each axis)Meaning: Quadrant error compensation 2nd-stage gain (Negative ->

Drive set-up procedure14.2.5 Quadrant error compensation14-42• MD3112 (Pn152) N_LMT_CLAMP_QUAD_ERR_COMP (For each axis)Meaning: Quadrant error com

14.2 Servo control14-4314.2.6 Torque reference notch filterTo suppress stationary vibrations such as sympathetic axis vibration, created by Servo ax

Drive set-up procedure14.2.7 Speed feedback compensation14-4414.2.7 Speed feedback compensationYou can suppress vibration and increase speed loop ga

14.2 Servo control14-457. When the MD3030 value is determined, set the speed loop integration time constantMD3030 (Pn101) as follows:• MD3030 = 2000

Drive set-up procedure14.2.8 Predictive control14-46 Servo drive settingsFor cutting feed• MD3079 digit 0 (Pn131 digit 0) SWITCH_PREDICTED_1Meanin

14.2 Servo control14-47• MD3087 (Pn139) PARAM_C_PREDICTED_2Meaning: 2nd predictive control parameter CSetting value: [0.01]• MD3088 (Pn13A) PARA

Drive set-up procedure14.2.9 Model following control14-48 CNC settingsFor feed axis• MD37610 PROFIBUS_CTRL_CONFIG (For each Servo axis)Meaning: C

14.2 Servo control14-49• MD3527 digit 3 (Pn81B digit 3) MASK_MFC_BANKSEL_0_3 (For each axis)Meaning: Model Following Control (MFC) bank 3 maskSett

Part 1Hardware

Drive set-up procedure14.2.11 Vibration-damping control14-5014.2.11 Vibration-damping controlUse this function in order to suppress stationary vibra

14.2 Servo control14-51Adjustment procedures1. Carry out analog monitor related setting.Such data that are monitored with measuring instruments, such

Drive set-up procedure14.2.12 Gain switching14-5214.2.12 Gain switchingYou can automatically switch speed loop gain between KV and KVI in Cutting fe

14.2 Servo control14-53For positioning• MD3070 digit 0 (Pn128 digit 0) LOOP_GAIN_BANK_SWITCH (For each axis)Meaning: 2nd loop gain bank selectionS

Drive set-up procedure14.2.13 Current offset adjustment14-5414.2.13 Current offset adjustmentTo adjust the current offset of a Servo drive, perform

14.2 Servo control14-5514.2.14 Analog monitorEach of the Servo drives and Spindle drives has an analog monitor function. You can observe various wav

Drive set-up procedure14.2.14 Analog monitor14-56Spindle drive• MD6472 (Cn472) MONITOR_1_OUTPUT (For each axis)Meaning: Monitor 1 outputInitial val

14.3 Motion Control14-5714.3 Motion Control14.3.1 Feed Rate Feed Axes/Spindles• MD34990 ENC_ACTIVAL_SMOOTH_TIME [0] (For each axis)Meaning: Time

Drive set-up procedure14.3.1 Feed Rate14-58• MD36200 AX_VERO_LIMIT (For each axis)Meaning: Speed limit (the speed which triggers alarm output)Setti

14.3 Motion Control14-5914.3.2 Acceleration/Deceleration Feed axesFor acc./dec. of feed axes, the pre-interpolation acc./dec. typically used for ra

1-1Chapter 1System Configuration1.1 System configuration - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-21.1.1 General wiring drawing -

Drive set-up procedure14.3.2 Acceleration/Deceleration14-60• MD32300 MAX_AX_ACCEL (For each axis)Meaning: Acc./dec. rateSetting value: [mm/sec2] or

14.3 Motion Control14-61The following figure shows an example of actual machining program to demonstarete the meaning of each machine data.Fig. 14.2

Drive set-up procedure14.3.2 Acceleration/Deceleration14-62 Usage of post-interpolation acc./dec.For pre-interpolation acc./dec., the acc./dec. per

14.3 Motion Control14-6314.3.3 PositioningPositioning action and positioning completion is determined only in CNC. The positioning completion functi

Drive set-up procedure14.3.3 Positioning14-64• MD36000 STOP_LIMIT_COARSE (For each axis)Meaning: Positioning completion range (coarse)Setting value

14.3 Motion Control14-65The following figure explains how to read major machine data.Fig. 14.3 Positioning timing• MD30330 MODULO_RANGE (For each a

Drive set-up procedure14.3.4 Emergency stop14-66 CNC setting• MD36060 STANDSTILL_VERO_TOL (For each axis)Meaning: Zero speedStops at the maximum to

14.3 Motion Control14-67• MD3426 (Pn506) DELAY_FROM_BRK_SIG_TO_SVOFF (For each axis)Meaning: Brake command - Servo drive cutoff delay timeSetting v

Drive set-up procedure14.3.5 Return to reference point14-68Fig. 14.4 Emergency stop processing14.3.5 Return to reference point For return to refere

14.3 Motion Control14-69• MD34010 REFP_CAM_DIR_IS_MINUS (For each axis)Meaning: Return to reference point direction settingSetting value: 0---posi

System Configuration1.1.1 General wiring drawing1-21.1 System configuration1.1.1 General wiring drawingThe following drawing shows how wiring is ma

Drive set-up procedure14.3.5 Return to reference point14-70• MD34060 REFP_MAX_MARKER_DIST [1] (For each axis)Meaning: C-phase searching maximum dis

14.3 Motion Control14-71• MD34100 REFP_SET_POS [n] (For each axis)Meaning: Origin position shift (n is a value set with DB3XDBX2. 4 to 7.)Setting v

Drive set-up procedure14.3.6 Brake control14-7214.3.6 Brake controlFeed axes motor brakes are directly controlled with each servo drive, except for

14.3 Motion Control14-7314.3.7 Speed feedforwardOn YS 840DI system, speed feedforward is one of CNC functions. CNC specifies the speed feed forward

Drive set-up procedure14.3.8 Torque Control and Fixed Stop Function14-74• MD32610 VELO_FFW_WEIGHT (For each axis)Meaning: Speed feedforward weightSe

14.3 Motion Control14-75 CNC setting• MD37000 FIXED_STOP_MODE (For each axis)Meaning: Fixed Stop function enabled/disabledSetting value: 0---disa

Drive set-up procedure14.3.8 Torque Control and Fixed Stop Function14-76 Spindle drive• MD6423 (Cn423) TORQUE_LIMIT_SELECT (For each axis)Meaning:

14.3 Motion Control14-77Fig. 14.6 Schema of Fixed Stop function Torque referencePosition deviation①(FXS[x]=1X+**)②③ ④To next blockFXST[x] or MD37010

Drive set-up procedure14.3.9 Absolute value detection14-7814.3.9 Absolute value detectionFor machine data setting for the absolute value encoder, se

14.3 Motion Control14-79• MD34210 ENC_REFP_STATE [0] (For each axis)Meaning: Origin setting status (motor encoder)Setting value: 0---incremental e

1.1 System configuration1-3 Notes on the general wiring drawing• Number of axes of the YS 840DI system:The maximum number of axes of the system is

Drive set-up procedure14.3.10 Gantry control14-8014.3.10 Gantry controlApply gantry control for tandem axes. (YS 840DI master slave control is unava

14.3 Motion Control14-81• MD37140 GANTRY_BREAK_UP (For each axis)Meaning: Gantry axis synchronization releaseSetting value: 0---Synchronization1--

Drive set-up procedure14.3.10 Gantry control14-82Setup process for the return to reference point for the gantry axis incremental encoder1. Specify &q

14.3 Motion Control14-8314.3.11 Collision detectionCollision detection function detects the collision of feed axes with the disturbance observer and

Drive set-up procedure14.3.11 Collision detection14-84• MD3067 (Pn125) INERTIA_ADJ_DISTURB_OBSRVR (For each servo axis)Meaning: Disturbance observ

14.3 Motion Control14-8514.3.12 Spindle sequence I/O signals Comparison of spindle sequence signalsThe following table shows comparison of the spin

Drive set-up procedure14.3.12 Spindle sequence I/O signals14-86 Relevant ParameterParameters for the spindle drive related to the spindle sequence a

14.3 Motion Control14-8714.3.13 Spindle orientationSpindle orientation is conventionally permitted as the spindle drive function, but, on YS 840DI s

Drive set-up procedure14.3.13 Spindle orientation14-88• MD35300 SPINDLE_POSCTRL_VELO (spindle)Meaning: Speed of switching over from speed control t

14.3 Motion Control14-89Fig. 14.8 Spindle orientation C phase range compensation Fluctuation of spindle at the orientation stopIf the spindle fluct

Safety-related symbol marksiiiSafety-related symbol marksThe following symbol marks are used in this manual to draw special attention to safety info

System Configuration1.1.2 List of system components1-41.1.2 List of system componentsThe following table lists the components of the YS 840DI system

Drive set-up procedure14.3.14 Spindle winding changing14-9014.3.14 Spindle winding changingSpindle winding changing is allowed via the spindle drive

14.3 Motion Control14-91 Relevant parametersBelow are the parameters in relation to the spindle drive winding change.• MD6401 (Cn401) SPEED_DETECTI

Drive set-up procedure14.3.15 Spindle gear changing and Spindle integrated with C axis control14-9214.3.15 Spindle gear changing and Spindle integra

14.3 Motion Control14-9314.3.16 Rigid tapYS 840DI system tapping function "Rigid Tap" is permitted with the interpolation control of the s

Drive set-up procedure14.3.17 Threading14-9414.3.17 ThreadingFor YS 840DI threading feed, you can select; no spindle position control (mm/rev contro

14.3 Motion Control14-95• MD21310 COUPLING_MODE_1Meaning: Spindle synchronicity modeSetting value: 0---actual value coupling: Slave axis synchroni

Drive set-up procedure14.3.19 Skip Function14-9614.3.19 Skip FunctionTo use the skip function for latching the sensor position by using external sen

14.4 High-speed High-accuracy Cutting14-9714.4 High-speed High-accuracy CuttingYS 840DI system High-speed High-accuracy Cutting function does not ha

Drive set-up procedure14.4.2 Block compression14-98• MD29000 LOOKAH_NUM_CHECKED_BLOCKSMeaning: Number of look-ahead blocksSetting value: 10 to 500

14.4 High-speed High-accuracy Cutting14-99• MD20172 COMPRESS_VEL_TOLMeaning: Block compression speed toleranceBlock compression limitation based on

1.1 System configuration1-5SERVOPACK(continued)Converter 18.5 kW converter CIMR-MRXN20185A15 kW converter CIMR-MRXN20155A11 kW converter CIMR-MRXN201

Drive set-up procedure14.4.3 Spline interpolation14-10014.4.3 Spline interpolation General spline interpolationSet the following machine data as th

14.4 High-speed High-accuracy Cutting14-101 Fine interpolationDP cycle period interpolation is enabled for the position interpolated by IPO cycle pe

Drive set-up procedure14.4.4 Examples of machine data setting14-10214.4.4 Examples of machine data settingThe table below shows an example of evalua

14-10314.5 Relevant Machine Data and ParametersRelevant machine data and parameters described in Chapter 14 are listed below.14.5.1 CNC relevant mac

14-104Standardsetting(Cont’d)Separatelymountedencoder(Cont’d)Separately mounted encoder enabled/disabledFeed axis/SpindleENC_IS_DIRECT[1]MD31040 - -0:

14-105Moter control(Cont’d)PositioningG60/G64 designation when resetFeedEXTERN_GCODE_RESET_VALUES[14]MD20154[14] 3 -0: G61 3: G64G0 feed specificati

14-106Main topic Topic SubtopicAxisName of Machine DataNo. of Machine dataTypical Setting ValueUNIT General setting and othersMoter control(Cont’d)Abs

14-10714.5.2 Servo drive relevant parameterMain topic Topic SubtopicName of ParameterNo. of ParameterTypical Setting ValueUNIT General setting and ot

14-108Servo drivecontrol(Cont’d)Torque reference notch filter1st stage notch filter selectionSWITCH_NOTCH_FILTERS MD3358 digit0(Pn408 digit0) - -0: Di

14-109Motion controlEmergency stopEmergency stop torqueEMERGENCY_STOP_TORQUE MD3356(Pn406) 800 %When "800" is specified, machine stops at th

System Configuration1.1.2 List of system components1-6Bus bar Bus bar JZSP-CGB02-1 For connection inside a 250-mm wide unitJZSP-CGB02-2 Between 250-

14-11014.5.3 Spindle relevant parameter and Servo drive relevant parameterMain topic Topic SubtopicName of ParameterNo. of ParameterTypical Setting V

14-111Motion control(Cont’d)OrientationMulti-function selection PPIMULTI_FUNCTION_SEL_PPI MD6525(Cn525) 0 -0:No fluctuation control at position contro

14-11214.6 Trouble shooting14.6.1 Table of causes/countermeasures for troublesFollowing list is the summary of causes and countermeasures for potent

14-113Hard ware configurationThere occurs CNC alarm 25202 Axis waiting for drive or the LED lamp of PROFI-BUS flashes.The spindle is set as a parking

15-1Chapter 15Error and TroubleshootingThis chapter describes the troubleshooting for the errors without alarm display.15.1 Error without Alarm Displ

Error and Troubleshooting 15-215.1 Errors without Alarm Display and TroubleshootingThe table below shows the causes and their countermeasures for th

15.1 Errors without Alarm Display and Troubleshooting15-3Servo motor overheats. The surrounding temperature is excessively high.Measure the temperatu

Error and Troubleshooting 15-4

15.1 Errors without Alarm Display and Troubleshooting15-5

Error and Troubleshooting 15-6

1.1 System configuration1-7AC reactor (continued)Reactor For a 15 kW converterFor a 11 kW converterFor a 7.5 kW converterFor a 5.5 kW converterFor a

16-1Chapter 16Maintenance and CheckThis chapter deals with how to conduct a basic check on the Servo motors and the SERVOPACKs, how to replace the Abs

Maintenance and Check16.1.1 Checking Servo motor16-216.1 Checking Servo motor and SERVOPACK16.1.1 Checking Servo motorThe following table shows how

16.1 Checking Servo motor and SERVOPACK16-316.1.2 Checking SERVOPACKThe following table summarizes how to check the SERVOPACK. You need not conduct

Maintenance and Check16.2.1 Items to be checked daily16-416.2 Checking Spindle motors and InvertorsCarry out scheduled maintenance management so tha

16.2 Checking Spindle motors and Invertors16-516.2.2 Scheduled maintenanceClean the Inverters and motors in the following way periodically.1. If air

Maintenance and Check16.2.4 Periodical check16-616.2.4 Periodical checkReferring to the following table, establish a maintenance schedule and conduc

16.2 Checking Spindle motors and Invertors16-7Motor coupling statusRepetitive runout - - Readjustment by direct-cou-pled centering1. Shaft coupling2.

Maintenance and Check16.3.1 Replacing a battery in the Absolute encoder16-816.3 Absolute encoder16.3.1 Replacing a battery in the Absolute encoderI

16.3 Absolute encoder16-916.3.3 Setting up (Initializing) Absolute encoderSet up Absolute encoder in the following cases:• When a machine is initia

Maintenance and Check16.3.3 Setting up (Initializing) Absolute encoder16-106. If PGCL5 appears, press [DSPL/SET] key. The display changes as follows

System Configuration1.2.1 SERVOPACK designations1-81.2 Meanings of component designations1.2.1 SERVOPACK designations Converter InverterSeries id

16.4 Analogue monitor16-1116.4 Analogue monitorYou can monitor various signals by using analogue voltage.To monitor analogue monitor signals, use a

Maintenance and Check16.3.3 Setting up (Initializing) Absolute encoder16-12Fig. 16.1 Dedicated analogue monitor cable31244231Socket DF11-4DS-2C(Hiro

16.4 Analogue monitor16-13The following monitor signals can be monitored.∗ 1. Torque reference after gravity compensation (Pn411)∗ 2. In the case o

Maintenance and Check16.3.3 Setting up (Initializing) Absolute encoder16-14

A-1 AppendixDrive data listAppendix A Parameters - - - - - - - - - - - - - - - - - - - - - - - - - - - - A-2A.1 Servo unit parameter list - - -

Drive data listA.1 Servo unit parameter listA-2Appendix A ParametersA.1 Servo unit parameter listCNC parameter numberDrive parameter numberInitial

Appendix A ParametersA-33055 Pn119400 10 200000.1/s Loop Gain MFCMFC gain[0.ls-1]3056 Pn11A1000 500 20000-1000 Dump Factor MFC MFC damping coefficien

Drive data listA.1 Servo unit parameter listA-43090 Pn13C0 -10000 100000.1/s Equiv Kp Adj Predicted 2 2nd predictive control equivalent Kp fine adjus

Appendix A ParametersA-53202 Pn2024 1 65535None Reserved Reserved constant(Do not use)3203 Pn2031 1 65535None Reserved Reserved constant(Do not use)3

Drive data listA.1 Servo unit parameter listA-63231 Pn21F1 1 65535None PG Pls EcdRnd Z Phase Z-phase pulse count/encoder revolution3300 Pn300600 150

1.2 Meanings of component designations1-9 Servo unitSeries identifierRated output (see the table below)SGDK A E75-0.5 0.5kW 0505 0.5kWNumber1-axis u

Appendix A ParametersA-73424 Pn50471250None Near Window NEAR signal width3425 Pn5051024 1 32767None Overflow Level Overflow level3426 Pn506005010ms D

Drive data listA.2 List of Servo unit parameter switchesA-8A.2 List of Servo unit parameter switchesUser Constant No.Digit Name Setting DescriptionF

Appendix A ParametersA-9MD3003(Pn003)Applied function selection (Continued)0Analogue monitor 1 selection7Collision detection amount

Drive data listA.2 List of Servo unit parameter switchesA-10MD3041(Pn10B)Gain-related applied switch0Mode switch selection0Selects internal torque re

Appendix A ParametersA-11MD3070(Pn128)Loop gain bank switch02nd loop gain bank selection0Inactive01Active13rd loop gain bank selection0Inactive01Acti

Drive data listA.2 List of Servo unit parameter switchesA-12MD3358(Pn408)Torque-related function switch01st-stage notch filter selection0None01Uses 1

Appendix A ParametersA-13A.3 List of Inverter parameterNote: The values shown in this table are based on the values shown in the operator panel of

Drive data listA.3 List of Inverter parameterA-146132 Cn13225 0 500msec Hunting Time Antihunting time constant6133 Cn13310 0 100% Hunting Limit Antih

Appendix A ParametersA-156510 Cn510001None Twice Speed Selection n100 twice selection6511 Cn51110000 0 10000msec Emergency Stop Time Emergency stop s

Drive data listA.3 List of Inverter parameterA-166605 Cn6053000 0 200000.1msec Serch Pole Pre Count Initial magnetic pole detection estimated time660

System Configuration1.2.2 Servo motor designations1-101.2.2 Servo motor designationsSGMKS-05 A 2 SBrake and oil seal specifications 1: No brake nor

Appendix A ParametersA-176744 Cn744100 0 50000.1V Min Output Frequency Volt V/F min. output frequency voltage6745 Cn7452000 0 50000.1V Max Output Fre

Drive data listA.3 List of Inverter parameterA-186820 Cn8200x0000 0x0000 0xFFFFNone Function basic switch Fundamental function selection switch6821 C

Appendix A ParametersA-196979 Cn8BF70250None Position window 1 1st positioning completion width6980 Cn8C070250None Position window 2 2nd positioning

Drive data listA.4 List of parameters common to all drivesA-20A.4 List of parameters common to all drivesThe following parameters (MD0-2999), common

Appendix A ParametersA-21918 0126−PROFIBS_NODE_ADDRESSPROFIBUS station number See Section 14.1.4945 00xffff−FAULT_CODE Fault code history Not used947

Drive data listA.4 List of parameters common to all drivesA-22Note: Such values are invalid that are displayed for parameters not being used.1037 00

Appendix B Alarm/monitor dataA-23Appendix B Alarm/monitor dataB.1 List of Servo unit alarmsCNCcodeDrivecodeItemCNCcodeDrive Description20x02EEPROM

Drive data listB.1 List of Servo unit alarmsA-241450x91Over-load warning 1990xC7FPG wire break (PC)1460x92Regeneration over-load warning 2000xC8PG cl

Appendix B Alarm/monitor dataA-25B.2 List of Inverter alarmsCNCcodeDrivecodeItemCNCcodeDrive Description20x02EEPROM data error 970x61C-phase signal

Drive data listB.2 List of Inverter alarmsA-26CNCcodeDrivecodeItemCNCcodeDrive Description1450x91Over-load warning 1980xC6FPG wire break (PA and PB)1

1.2 Meanings of component designations1-111.2.3 Spindle motor designations-AZA30K 1Cooling method K: Fully closed, forced air coolingWinding type A:

Appendix B Alarm/monitor dataA-27B.3 List of Servo unit monitor dataThe following monitor data have been confirmed with a digital operator for drive

Drive data listB.4 List of Inverter monitor dataA-28B.4 List of Inverter monitor dataThe following monitor data have been confirmed with a digital o

Appendix B Alarm/monitor dataA-29Note: As to the signals, described in 3 lines, in the Item column of Un008, Un009, and Un010; each of the signals c

Siemens Japan K.K.http://www.siemens.co.jpNCSIE-ZZ02-06  Machine Tool OEM Sales Div.Takanawa Park Tower, 3-20-14, Higashi-Gotanda, Shinagawa-ku, Tokyo

System Configuration1.2.3 Spindle motor designations1-12

2-1Chapter 2Installing the control panelsThis chapter describes how to install the components of the YS 840DI system.2.1 Designing the panels - - - -

IconsivIconsThe following icons are used as necessary throughout this manual to categorize description next to them:Indicates what you must always k

Installing the control panels2.1.1 Environmental conditions for installing the control panels and other system components2-22.1 Designing the panels

2.1 Designing the panels2-3• Even if the ambient temperature requirement is met, the system must not be installed in such places where it is exposed

Installing the control panels2.1.2 Thermal design of the enclosures2-4Internal temperature rise of a panel with an internal fanThe size of the enclos

2.1 Designing the panels2-5 Installing a heat exchangerIt is the responsibility of the customer to prepare and install together an enclosure and a h

Installing the control panels2.1.3 Heat dissipation2-62.1.3 Heat dissipationThe table below lists the heat each YS 840DI system unit dissipates.Func

2.1 Designing the panels2-7* Heat dissipation of a converter, inverter or servo unit is at a 70% load.Function NameHeat dissipationTotal heat dissipa

Installing the control panels2.1.4 Power consumption2-82.1.4 Power consumptionThe table below lists the power each YS 840DI system unit consumes. W

2.2 Protecting against electric noise2-92.2 Protecting against electric noise2.2.1 Separation of cablesThere are three types of cables used in the

Installing the control panels2.2.2 Noise-proof devices2-102.2.2 Noise-proof devices Installing CR-type surge absorbersProvide AC-powered solenoids,

2.2 Protecting against electric noise2-11 Installing diodesProvide DC-powered contactors and relays with a diode.Note: A diode must be installed as

Table of ContentsvTable of ContentsSafety-related symbol marks...iiiIcons...

Installing the control panels2.2.3 Grounding2-122.2.3 GroundingThe grounding wire from each unit must be connected to the enclosure or the grounding

2.2 Protecting against electric noise2-132.2.4 Cable shield clampA cable between a servo unit and a motor encoder must be shielded and grounded. To

Installing the control panels2.3.1 Installing the CNC units2-142.3 Installation precautionsWhen designing an enclosure to contain a CNC or other uni

2.3 Installation precautions2-152.3.2 Installing the feed/spindle SERVOPACKWhen installing the feed or spindle SERVOPACK in an enclosure, observe th

Installing the control panels2.3.3 Orientation of and installation space for the SERVOPACK2-162.3.3 Orientation of and installation space for the SE

2.3 Installation precautions2-17If two SERVOPACKs are installed side by side, the minimum space between them is a total of the right-side space requi

Installing the control panels2.3.5 Installing lightning-surge absorbers2-18 I/O modulesThe enclosure that houses the I/O module must be at least 180

2.3 Installation precautions2-19 Recommended surge absorbersIf the surge absorber failed and got shorted due to repeated lightning or switching surg

Installing the control panels2.3.5 Installing lightning-surge absorbers2-20

3-1Chapter 3Installing the motorsThis chapter presents the precautions to be observed when installing the YS 840DI motors.3.1 Servo motors - - - - - -

Table of ContentsviChapter 3 Installing the motors ...3-13.1 Servo motors ...

Installing the motors 3-23.1 Servo motorsThe SGMKS-type servo motors must be used indoor. The environmental requirements for the motors are these:•

3.2 Spindle motors3-33.2 Spindle motors• The spindle motor must be provided with enough space so that it is cooled effectively by its cooling fan.

Installing the motors 3-4

4-1Chapter 4Connection methodThis chapter describes how to wire units and devices together.4.1 Arrangement of connectors and switches - - - - - - - -

Connection method4.1.1 CNC unit4-24.1 Arrangement of connectors and switches4.1.1 CNC unit Definitions of the surfaces of combined CNC unit (PCU50

4.1 Arrangement of connectors and switches4-3 Arrangement of connectorsThe arrangement of connectors on each surface is as shown below.Pressing the

Connection method4.1.1 CNC unit4-4Remove the mounting rail if you want to combine the CNC unit with the OP010F □ operation panel.Right side surfaceGr

4.1 Arrangement of connectors and switches4-5The left side surface is not shown because there is no connector on it.Rear surfaceHard disk drive unitC

Connection method4.1.2 Power supply module4-64.1.2 Power supply module Power supply backup module (UPS module 10)4.1.3 I/O module Machine control

4.1 Arrangement of connectors and switches4-7 PS module for I/O (PS307(2A)) Remote I/O interface module (ET200M)230V24VDCIL1NL+ML+MLED indicating t

Table of ContentsviiChapter 7 Backup ...7-17.1 How to archive...

Connection method4.1.3 I/O module4-8 Digital I/O module (SM321 (D132 × 24 VDC)) Dummy module (DM370)01234567012345670123456701234567Channel numberS

4.1 Arrangement of connectors and switches4-94.1.4 Converter Converter (CIMR-MRXN20455A(45kW))R/L1S/L2EA2/t (Control power input) M4CHARGEP/+N/-CN1

Connection method4.1.5 Inverter4-104.1.5 Inverter Inverter (CIMR-MXN20305A(30kW))CHARGEIndicator (red)U/T1V/T2W/T3EP/+N/-DC power terminal block (4

4.1 Arrangement of connectors and switches4-114.1.6 Servo unit 1-axis servo unit (SGDK-60AEA (6 kW), SGDK-75AEA (7.5 kW))DC power terminal block (4

Connection method4.1.6 Servo unit4-12 1-axis servo unit (SGDK-50AEA (5 kW))DC power terminal block (2P)M6 screwI/O bus connector(CN5)Rotary switch(S

4.1 Arrangement of connectors and switches4-13 2-axis servo unit (SGDK-0505AEA (0.5 kW), SGDK-1010AEA (1 kW), SGDK-1515AEA (1.5 kW), SGDK-2020AEA (2

Connection method4.2.1 Wiring for servo power-on and other signals4-144.2 Power on/off signals4.2.1 Wiring for servo power-on and other signalsThe

4.2 Power on/off signals4-15 Detailed wiring drawingFig. 4.1 Wiring for the SVMX and BKX output signalsConverterMCON/MCONESPCN1A-17-18-7-8Emergency

Connection method4.2.1 Wiring for servo power-on and other signals4-16*1. The brake release output signal as shown in Fig. 4.1 is for 2-axis servo u

4.2 Power on/off signals4-17• The brake release output signal to control the brake of a motor must come from the servo unit driv-ing that motor.• T

Table of Contentsviii9.3 Uploading hardware configuration ... 9-209.3.1 Uploading hardware configuration

Connection method4.2.3 Time chart4-184.2.3 Time chartThe time chart below illustrates the typical timings of power-related signals.ON SW(manual, NO

4.3 Wiring units and devices4-194.3 Wiring units and devices4.3.1 PROFIBUS-DP address and termination settingShown below are examples of PROFIBUS-D

Connection method4.3.1 PROFIBUS-DP address and termination setting4-20 CNC unit address settingThe address of the CNC unit is fixed to 2 (no hardwar

4.3 Wiring units and devices4-214.3.2 Setting the rotary switches on the inverters and servo unitsEach of the inverters and servo units has a rotary

Connection method4.3.2 Setting the rotary switches on the inverters and servo units4-22

5-1Chapter 5Assembling and replacing5.1 Installing the CNC unit - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-25.2 Replacing the servo un

Assembling and replacing 5-25.1 Installing the CNC unitThis subsection describes how to install the CNC unit (PCU50). Installation procedureThe CNC

5.1 Installing the CNC unit5-32. Remove the mounting rail from the CNC unit by unscrewing 4 M4 screws and 4 M3screws. A Torx wrench or Torx screwdri

Assembling and replacing 5-44. Connect the CNC unit and the operation panel together using the supplied screws.There are four M4 screws and four M3

5.1 Installing the CNC unit5-57. Unscrew one M3 screw from the slot cover, and then remove the slot cover.8. Open the MCI Extension Board selector le

Table of ContentsixChapter 12 How to use Digital Operation ...12-112.1 Basic operation...

Assembling and replacing 5-69.Insert the MCI Extension Board into the optional board slot as far as it will go.10.Connect the MCI Extension Board con

5.1 Installing the CNC unit5-711.Fix the MCI Extension Board in position with the slot cover screw.12.Reinstall the top cover and secure it with the

Assembling and replacing5.2.1 Procedure for replacing the 0.5-3.0 and 5.0 kW servo unit fans5-85.2 Replacing the servo unit fan5.2.1 Procedure for

5.2 Replacing the servo unit fan5-95.2.2 Procedure for replacing the 6.0 and 7.5 kW servo unit fansReplace the servo unit fans as follows:1. Unscrew

Assembling and replacing5.3.1 Procedure for installing the board for the 0.5-3.0 and 5.0 kW servo units5-105.3 Installing the servo unit optional bo

5.3 Installing the servo unit optional board5-115.3.2 Procedure for installing the board for the 6.0 and 7.5 kW servo unitsInstall the optional boar

Part 2Software

6-1Chapter 6Software configuration6.1 System software components- - - - - - - - - - - - - - - - - - - - - - - 6-26.2 Data types - - - - - - - - - -

Software configuration 6-26.1 System software componentsThe system software components are listed below.∗ Example: A system number, as shown in the

6.2 Data types6-36.2 Data typesThe YS 840DI system handles the following data types:Table 6.2 Data types and locationsArchive type Data type Locati